2K, self-leveling epoxy coating for decorative flakes (chips) - REAL CP 190





product_code:REAL CP 190

Description:

Two-component epoxy resin for decorative chips. Forms a semi-gloss floor coating with high adhesion, suitable for use as an intermediate or final floor coating. Solvent-free. Suitable for industrial and commercial sites with high requirements for antibacterial properties such as factories, warehouses, parking lots, hospitals and food and beverage companies. Provides good adhesion to various substrates, including metal, thanks to anti-corrosion pigments. It is characterized by good mechanical and chemical resistance, wear resistance, easy cleaning, quick drying and the ability to be applied at low temperatures.

 
CHARACTERISTICS AND AREA OF APPLICATION:
Two-component epoxy resin with a semi-gloss surface and high adhesion, solvent-free. Suitable for application as an intermediate or finishing layer. Used in factories, production and assembly halls, warehouses, aircraft hangars, commercial areas, parking lots, food and beverage industry enterprises, water tanks, hospitals, chemical and pharmaceutical production plants, power plants and other industrial sites with high hygiene requirements. Provides good adhesion to various types of substrates. Contains anti-corrosion pigments, which allows application on metal surfaces. It has good mechanical and chemical resistance, wear resistance and allows easy cleaning. It can harden at low temperatures, which allows for application in less adverse environmental conditions. It is characterized by good anti-corrosion protection, short re-application intervals and relatively fast drying, which makes it suitable for sites with limited implementation times.
 
SUBSTRATE PREPARATION:

The substrate to which the epoxy resin is to be applied must be dry, sound and completely free from dust, grease and any contamination. Rust, loose areas and old, crumbling coatings must be completely removed by mechanical treatment with a diamond-tipped machine to grade Sa 2½. After mechanical treatment, the dust formed must be thoroughly cleaned. If there are cracks, cavities or surface irregularities, they must be repaired or filled with REAL GR 900 repair mortar before applying the epoxy resin, in order to ensure a smooth and even base for application.
 
APPLICATION:
The epoxy resin (part A) and the hardener (part B) must be mixed well separately. Then the two components are mixed and stirred until a homogeneous mixture is obtained. The resulting mixture is applied to a previously primed surface with epoxy primer (Resin 360). The consumption rate when applying to a smooth and even surface is 0.6 kg/m2. After applying the epoxy resin with the hardener, the decorative chips are added and distributed evenly over the surface by spraying.
The amount of decorative chips to be added is 0.5-0.7 kg/m2. If there are unfilled areas, add additional chips to the surface. 24 hours after application, the excess chips must be cleaned from the surface and if there are sharp edges, they must be smoothed with a trowel.
As a final sealing layer, the ultra UV-resistant epoxy varnish Real 380 Ultra UV is applied. The consumption rate of the epoxy UV-resistant varnish is approximately 0.5 kg/m2.
 
APPLICATION CONDITIONS:
Application is carried out on dry and clean surfaces at an optimal temperature of +20°C to +35°C. When applying by spraying with long spray hoses or when the temperature drops below +15°C, dilution may be necessary, which can reduce the layer thickness and extend the drying time.
 
DRYING:
Open time for work at +20ºC: 20-25 min
Full drying time at +20°C: 4-6 days
Application temperature range: between +5°C and +45°C.
Coating thickness per coat: 0.420 mm wet film
Coating thickness per coat: 0.385 mm dry film
Drying time at +15°C: touch dry: 120-160 min. / hardens after: 5-6 h. / overcoat interval: 3.5 h.
Drying time at +25°C: touch dry: 80-100 min. / hardens after: 3-4 h. / overcoat interval: 2 h.
Drying time at +35°C: touch dry: 60-80 min. / hardens after: 1.5-2 h. / overcoat interval: 1.5 h.
 
TECHNICAL SPECIFICATIONS:

Appearance: Semi-gloss
Colour: Clear or RAL catalog
Consumption: 0.6 kg/m2 for epoxy floor coating
Density: (g/ml +20ºC) 1.40 ± 0.05
Solids content by weight (w/w): % 96 ± 2
Mixing ratio by weight: A Comp.: 80 units / B Comp.: 20 units
Application method: Air / airless spray, roller and brush
Nozzle (inch): 0.019-0.023"
Open time at +20C: 20-25 min.
Full drying time at +20C: 4-6 days
Packages: A component 4 kg. + B component 1 kg A component 16 kg. + B component 4 kg